In chemical machining, material is removed from the work piece by ___________. 

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SSC JE Mechanical 07 Jun 2024 Shift 2 Official Paper - 1
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  1. erosion 
  2. chemical burning
  3. chemical dissolution
  4. chemical evaporation

Answer (Detailed Solution Below)

Option 3 : chemical dissolution
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Detailed Solution

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Explanation:

Chemical Machining (CHM):

  • Chemical machining is a non-traditional machining process where material is removed from a workpiece through the use of chemical dissolution.
  • The process involves the controlled removal of material by immersing the workpiece in a chemical solution known as an etchant.
  • The areas of the workpiece that need to be protected from the etchant are masked using a resistant material, leaving only the desired areas exposed for machining.

Steps involved in Chemical Machining:

  • Cleaning: The workpiece is cleaned to remove any contaminants that could affect the machining process.
  • Masking: The areas that do not need to be machined are covered with a protective maskant.
  • Etching: The masked workpiece is immersed in an etchant solution, which chemically dissolves the exposed areas.
  • Demasking: The maskant is removed after the desired amount of material has been etched away.
  • Finishing: The workpiece is cleaned and finished to remove any residues from the etching process.

Additional Information

Applications of Chemical Machining:

  • It is used in the aerospace industry for making intricate parts and components.
  • In the electronics industry, it is used for manufacturing circuit boards and microelectronic components.
  • It is also employed in the medical field for creating precise surgical instruments and implants.

Advantages of Chemical Machining:

  • Can machine complex shapes and fine details.
  • Non-contact process, reducing the risk of mechanical stress on the workpiece.
  • Suitable for a wide range of materials, including metals and alloys.
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