Question
Download Solution PDFGrinding of hard materials requires
Answer (Detailed Solution Below)
Detailed Solution
Download Solution PDFExplanation:
Grain Size:
- The grain size of the abrasive particle is important in determining surface finish and material removal rate.
- Small grit sizes produce better finishes, whereas larger grain sizes permit larger material removal rates.
- Thus, a choice must be made between these two objectives when selecting abrasive grain size.
- The selection of grit size also depends to some extent on the hardness of the work material.
- Harder work materials require smaller grain sizes to cut effectively, whereas softer materials require larger grit sizes.
Wheel Grade:
- Wheel grade indicates the grinding wheel's bond strength in retaining the abrasive grits during cutting. This is largely dependent on the amount of bonding material present in the wheel structure.
- The grade is measured on a scale that ranges between soft and hard.
- Soft wheels lose grains readily, whereas hard wheels retain their abrasive grains.
- Soft wheels are generally used for applications requiring low material removal rates and grinding of hard work materials.
- Hard wheels are typically used to achieve high stock removal rates and for grinding of relative soft work materials.
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