Which of the following is a characteristic feature of fixed robotic automation systems? 

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  1. High initial cost but low operational cost for mass production. 
  2. High flexibility in adapting to changes in product design. 
  3. Frequent need for human intervention in operations.  
  4. Ability to reprogram for different tasks  

Answer (Detailed Solution Below)

Option 1 : High initial cost but low operational cost for mass production. 
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Detailed Solution

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Explanation:

Fixed Robotic Automation Systems

  • Fixed robotic automation systems, also known as hard automation, are designed for specific tasks and are typically used in high-volume production environments.
  • These systems consist of specialized equipment that performs repetitive tasks with high precision and speed, making them suitable for mass production.
  • Fixed robotic automation systems are programmed to execute a specific sequence of operations repeatedly.
  • Once configured, these systems perform their tasks with minimal variation, ensuring consistent product quality and high throughput.
  • The fixed nature of these systems means that they are not easily reprogrammable for different tasks or product designs.

Characteristics:

  • High Initial Cost: The development and installation of fixed robotic automation systems require a significant initial investment. This cost includes the design, engineering, and integration of specialized equipment tailored to a particular production process.
  • Low Operational Cost for Mass Production: Despite the high initial cost, fixed robotic automation systems offer low operational costs for mass production. The economies of scale achieved through high-volume production help to offset the initial investment over time.
  • High Precision and Speed: These systems are optimized for specific tasks, allowing them to operate with high precision and speed. This results in consistent product quality and efficient production processes.
  • Limited Flexibility: Fixed robotic automation systems lack flexibility in adapting to changes in product design or production requirements. Any modifications to the system typically require significant re-engineering and investment.

Advantages:

  • High efficiency in high-volume production environments.
  • Consistent product quality due to precise and repeatable operations.
  • Reduced labor costs and human intervention.

Disadvantages:

  • High initial investment cost.
  • Limited flexibility to adapt to changes in product design or production processes.

Applications:

  • Fixed robotic automation systems are commonly used in industries where high-volume production and consistent product quality are critical, such as automotive manufacturing, electronics assembly, and consumer goods production.
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